It was used in early broncos from 1966 until 1977 and it was used in some ford pickups. The 20022003 manual cases were only available on the ford ranger fx4. Removing the oem electric shift motor from the borg warner 56 transfer case and installing the shiftster1. For a few bucks more, you can go get a new shift motor or for not much more than a motor, swap it out for a true manual case. Top 11 transmissions and transfercase swaps jp magazine. Resolved difference between an automatic and manual. With chiltons online doityourself ford explorer repair manuals, you can view any years manual 247365. The transfer case has a 25 spline female input sleeve. Advanced adapters atlas ii transfer case ford explorer installation. I dont know much about 4x4 systems in fords i know a little about jeeps. Ford f150 4x4 conversion borg warner 56 transfer case. Get the best deals on manual transmission parts for ford ranger when you shop the largest online selection at. James duff 6677 ford early bronco ranger engine transmission.
The frame rails on the ford explorer are spaced wider than they are on a ford ranger. Transfer case 1993 ford explorer manual shift 127k miles 4x4 4wd fits. Advanced adapters atlas ii transfer case ford explorer. These ford vehicles used a borg warner 50 transfer case. Normally this isnt an issue, but i was needing to pull some trees around after felling them and didnt want to burn out my clutch. Ford ranger bronco explorer m5r1 m5od 5 speed manual transmission.
Parttime a fulltime 4wd system provides engine power to both the front and rear axles on all surfaces at. Ok a bought a 94 explorer about 6months ago and found out wfter the winter hit the 4wd didnt work. The ford dana 20 transfer case is gear driven with a cast iron case. Manual transmission parts for ford ranger for sale ebay. Whether your an old timer or just bought your ford youll find that ranger forum is a great community to join.
When i engage the 4h i can hear a tiny click noise but no drive to front wheel also in 4l transfer case engages but still no front drive. Automatic to manual transmission conversion wild horses. Manufactures typically install an identification tag with numbers or casting numbers, be sure to attempt to locate proper number. These customers have agreed to allow us to publicly display their testimonials. Bw56 transfer case ford see the complete line of products that we offer at to speak to a drive train expert or to place an order call toll free 8888242012 having issues diagnosing problems with your bw56 transfer case. The worst complaints are difficulty going into gear, power loss when shifting, and transmission failure. Transfer case 94 1994 ford explorer electric shift 52k miles 4x4 4wd fits. In 1983, ford owned 25 percent of the automobile company mazda, and had the rights to the mazda courier, a compact truck that ford had been importing since 1972. Here is a how to identify a 1g, 2ga, and a 2gb radios, check this out. Jun, 2016 after picking up a m5odr2 from the junkyard and determining what it needed, i asked scott, a fellow viewer if he could help me rebuild this transmission. The bw54 transfer case was available in a manual shift, or electronic shift. I took the motor off the transfer case and hit the switch and it was very jerky to turn.
To start viewing messages, select the forum that you want to visit from the selection below. Common transfer cases guide picking high and low ranges. If this is your first visit, be sure to check out the faq by clicking the link above. Transmission swap 15 answers have a 1999 eddie bauer, 4wd, auto trans wreverse gear out have a chance to get e4od auto trans out of 1997, f150, 4wd, will it work with out any major modifications. Ford explorer questions transfer case swap cargurus.
Every 4wd vehicle uses a transfer case to split the drive coming from the transmission into two outputs, one directed to the front axle and one directed to the. Youll have to take this in to consideration during your swap to make sure the transfer case clears the frame. Electric to manual transfercase swap ford ranger forum. Ford explorer questions transmission swap cargurus. I change out what appears to be the waterthin factory original fluid on my 1994 ford explorer with 190000 miles.
Having an overall run of 19852001, the 54 transfer case came on applications such as the compact bronco ii from 19861990, explorers nonsport models from 19911995, explorer sport and sport tracs from 19912001, and rangers from 19901998. You are protected in case the manual turns out to not be what you need. Ford explorer, sport trac, ford ranger, bronco ii, mazda. Yeah its a mazda 5speed manual tranny leave it to an exploder to have a mazda trans, but no clutch pressure problems drives and shifts great when its working right, but had a thought a few min ago about a possible problem that ill test tomorrow, the trans that i just put in is from a 95 explorer in theory supposed to be identical to the 94 but not so much very close tho the shift. Ford explorer 4wd awd with electric shift transfer case with manual shift transfer case 1996, transfer case rebuild kit by skf. After picking up a m5odr2 from the junkyard and determining what it needed, i asked scott, a fellow viewer if he could help me rebuild this transmission. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. When i engage the 4h i can hear a tiny click noise but no drive to front wheel also in. This transfer case has been manufactured in both a manual shift and electric shift. How to install replace 4x4 transfer case shift motor ford explorer, size. Select this link to see what models that use this transfer case.
Ford ranger transmission swap options the ranger station. Here are some of the comments we have received from users of repairsurge. Well get you the repair information you need, every time, or well refund your purchase in full. Any jeep with up to 300hp, again with the 23spline stipulation for the peugeotshod jeeps, and the possibility of a transfer case adapter or swap for the 86 and earlier cjs. All of the transfer case adapters that we manufacture have the mounting bo sses for the stock transfer case linkage. Unlimited access to your 1994 ford explorer manual on a yearly basis. The ford ranger name began as a trim package option that was made available for fords full size trucks. Is this still available for purchase i have a 93 ranger and would love to have one. For years the ford explorer was the bestselling suv in the country. Ive always hated the electronically activated portion of my 4wd system, so i decided to get rid of it. The bw4404 transfer case was manufactured by borg warner. Any jeep with up to 300hp, again with the 23spline stipulation for the peugeotshod jeeps, and the possibility of a transfer case adapter or.
The manual version was used from 19901997, and then from 20022003. With a manual transmission this is not a concern because you can simply disengage the clutch and come to a complete stop. Get the best deals on ford automatic transmission parts for 1994 ford ranger when you shop the largest online selection at. Activities and vehicle modifications appearing or described at zuki offroad and its pages may be potentially dangerous. We appreciate your business and look forward to serving your conversion needs. Its a lot of work and this is probably why no one has did a video on this. From 19911994 the ford explorer platform came with a full ladder type frame based on the tough ford ranger platform, an extremely tough 8. Now a manual transfer case requires quite a bit of work. Ford explorer two wheel drive to four wheel drive conversion. Add to that increased weight the rotational drag and inertia of a 4wd axle and transfer case, and youre looking at a serious drop in performance without further modification. The criteria i had was to keep it simple so i started with a base 4door explorer xl equipped with manual locking hubs, manual transfer case and a 5speed manual transmission.
Designed utilizing the latest technology, this product by skf features premium quality and will perform better than advertised. Ford ranger bronco explorer m5r1 m5od 5 speed manual. We do not endorse any such activity for others or recommend it to any particular person we simply describe the experiences and opinions of other suzuki samurai. This service is typically done as part of a bigger, more expensive repair, so. Advanced adapters atlas ii transfer case ford explorer 1999 ford f150 transfer case wiring diagram fixya. Our 1994 ford explorer repair manuals include all the information you need to repair or service your 1994 explorer, including diagnostic trouble codes, descriptions, probable causes, stepbystep routines, specifications, and a. I seriously cant tell you if you can use it, but, you should count the splines at your transmission, you might be using an auto tcase instead of manual.
Bw 54 transfer cases the bw54 is a ford brand transfer case that comes with an aluminum transfer case and is chain driven. I had the same problem about a year ago with my 94 explorer. May 01, 2010 every 4wd vehicle uses a transfer case to split the drive coming from the transmission into two outputs, one directed to the front axle and one directed to the. The bw54 is a ford brand transfer case that comes with an aluminum transfer case and is chain driven. Cup style front output yoke, flat flange rear output yoke, 4. I have replace fuse switch and most of the other parts and cannot figure out why the 4wd still will not engage. The borg warner part time transfer case was utilized by ford motor company in 1995 to 1999 in the explorer. When i got mine i just popped off the old hubs and slid the new ones on and i was done. It is drivers drop and it was available with a couple different low range ratios. Jun 17, 2007 4x4 on 94 ford explorer not working its a push button type.
Ford ranger transmission swap options replacing a manual transmission with a different manual transmission. Ford service and operating manuals both recommend using 50w engine oil in both the 4speed manual trans and the transfer case when the operating temperatures are over 10 degrees fahrenheit 30w engine oil is recommended when the operating temperatures are below 10 degrees fahrenheit. Had the engaging motor on the transfer case go bad on my 93 this past year. The following table will assist you in proper identification of the specific transmission in your vehicle. Marrieddivorced married means the transfer case is bolted directly to the back of the transmission via an adaptor, whereas divorced means the transfer case is separate from the transmission and is connected via a short driveshaft fulltime vs. Apr 11, 20 last fall my electronic transfer case decided not to allow me into 4low. Many have chosen to use the bw4406 which is a manual transfer case found on the 19972003 ford f150. We do not endorse any such activity for others or recommend it to any particular person we simply describe the experiences and opinions of other suzuki samurai, suzuki sidekick, and geo tracker owners. I know they make a plunger to lock in the front diff from inside the truck but how would i change the transfer case to manual 4x4. Get the best deals on manual transmission parts for ford ranger. View online or download ford explorer 2004 owners manual. I read somewhere on here that it might be a transfer case problem, or just a bad connection in the system somewhere. If you really wanted to convert your hubs you would have to change your front axle along with steering knuckles, tie rods and pretty much your whole front end. Manual transfer case swap ranger forums the ultimate.
Bw56 transfer case ford midwest transmission center, inc. Before it went all the way it would somtimes go, sometime not and be slow to disengage suggesting it was weak. Transmission swap have a 1999 eddie bauer, 4wd, auto trans wreverse gear out. Get the best deals on ford automatic transmission parts for 1994 ford ranger. With chiltons online doityourself ford explorer repair manuals, you can view any years manual 247365 our 1994 ford explorer repair manuals include all the information you need to repair or service your 1994 explorer, including diagnostic trouble codes, descriptions, probable causes. I decided that the 1993 ford explorer xl fit my needs and would make for an extremely trail worthy vehicle once a few well planned modifications had been performed. Will a 2001 ford explorer transmission fit a 1998 mercury mountaineer. This transfer case is a chain driven unit and is strong enough to handle the torque of a 302 engine. Electronic transfer case no more, convert it to manual. Last fall my electronic transfer case decided not to allow me into 4low. Designed utilizing the latest technology, this product by skf features premium quality and will perform.
Ford explorer 4wd with manual shift transfer case 1995, transfer case rebuild kit by skf. The bw4404 was used in ford explorer and mercury mountaineers medium duty vehicles. Electric to manual transfercase swap i would like to do the same on my 94 4. The fourwheel drive system is going to add some weight. The borg warner bw4406 is a full time, chain drive is supplied in both manual and electric shift transfer case versions. Having an overall run of 19852001, the 54 transfer case came on applications such as the compact bronco ii from 19861990, explorers nonsport models from 19911995, explorer sport and sport tracs from 19912001. When converting from an automatic to a manual transmission, you will want to consider. Fullsize ford truck transfer cases blue oval trucks. The 19982011 ford ranger transfer case came with a unique cup style flange for. Ford automatic transmission parts for 1994 ford ranger for. What is the cheapest way to go i can make the motor mounts, whats the best tranmission to use to bolt to the transfer case. Yeah its a mazda 5speed manual tranny leave it to an exploder to have a mazda trans, but no clutch pressure problems drives and shifts great when its working right, but had a thought a few min ago about a possible problem that ill test tomorrow, the trans that i just put in is from a 95 explorer in theory supposed to be identical to the 94 but not so much very close tho the shift guide that.